As new energy material handling equipment is widely applied in modern warehouses, manufacturing workshops and distribution centers, standardized daily maintenance has become a core link to guarantee the stable operation of BYD electric forklifts. Proper basic maintenance can effectively avoid sudden downtime caused by minor faults, reduce long-term operation cost, and create a safer working environment for frontline operators.

The first core maintenance module is daily pre-operation inspection. Before starting each shift, operators need to finish a series of quick and targeted checks. First, observe the overall exterior of the forklift to confirm there is no obvious collision damage or loose parts left by previous shifts. Next, check the tire wear condition, confirm no sharp foreign objects are embedded in the tire tread, and the tire pressure stays within the normal specified range. Then check the power connection port of the battery to make sure there is no dust accumulation or oxidation, and the power display panel shows accurate remaining power level. Operators also need to test the flexibility of steering system, brake response sensitivity, check the hydraulic lifting system for traces of oil leakage, and confirm all warning lights, sound prompts and lighting devices work normally.

The second module is weekly routine care. At the end of each working week, arrange special personnel to carry out whole-machine cleaning work. Clear away the accumulated dust, packaging debris and sundries around the motor heat dissipation area, bottom chassis and operation gaps, to avoid sundries affecting the heat dissipation efficiency of core components. Check the connection of each wiring harness to confirm no exposed skin or abnormal aging phenomenon, and test the feedback sensitivity of each button on the operation handle. Add proper amount of lubricating oil to the movable connection points of gantry, bearing parts and hinge positions, to reduce abnormal wear caused by long-term friction.

The third module is monthly professional inspection. Every month, arrange trained professional maintenance personnel to carry out deep inspection work. Test the battery health status and record the relevant data, adjust the brake clearance to the reasonable range according to the actual wear condition, check the oil level of the hydraulic oil tank, and replace the aging sealing parts in time if hidden risks are found.

As a professional service provider, Jianshu New Energy focuses on BYD electric forklift related supporting services. If you have any doubts about daily maintenance or need professional technical support, you can send emails to [email protected] to get targeted guidance.