For modern warehouse operations, the actual load performance of walk-behind electric pallet trucks is a core indicator directly linked to daily operation efficiency, rather than only the static rated load parameter marked on the product nameplate. Many operational variables in real work cycles, such as frequent start-stop, short-distance repeated transport, slight slope crossing, and uneven ground resistance, will bring different loads to the equipment power system, which requires practical verification under real working conditions rather than only laboratory data.

The BYD walk-behind electric pallet truck has been put into continuous test operation in a standard general merchandise warehouse for 3 consecutive months, covering all daily routine work cycles of the site. In the test, the equipment has completed more than 1200 independent transport cycles, covering working scenarios with different load ratios from 30% of rated load to full rated load. In the full load state, the equipment can keep stable power output in the whole 8-hour single-shift operation cycle, without obvious power attenuation that affects normal handling operation. It can smoothly complete the actions of loading and unloading pallets, moving through narrow access aisles, and crossing 5% temporary ramp sections within the allowable load range.

In the high-frequency short-distance picking cycle which is common in e-commerce warehouses, the equipment still maintains stable load performance even after 300+ times of start and stop within one shift. The actual measured energy consumption is within the preset design range, and the remaining power can still support 1 to 2 hours of low-load operation after completing all the scheduled full-load transport tasks, which avoids unexpected downtime caused by insufficient power in peak operation periods.

The actual operation data also shows that the load capacity performance of this pallet truck maintains a stable level even under normal temperature storage and low-temperature cold storage working conditions without big fluctuations. For warehouse operation teams, matching the equipment’s actual load performance with their own daily operation cycle arrangement can help reduce unnecessary idle loss of equipment, arrange operation tasks more reasonably, and optimize the overall material handling efficiency of the whole site.