For manufacturing facilities of all sizes, smooth and reliable material handling is a core pillar of stable daily operation, directly influencing the turnover efficiency of raw materials, semi-finished products and finished goods, as well as the overall operating cost of the whole plant. Planning the introduction of BYD electric forklift into your existing operation system is a systematic work that needs full consideration of all on-site operation conditions, to fully release the value of new energy material handling equipment.

The first step of the whole planning process is to conduct comprehensive on-site survey and demand sorting. You need to record the full operation routes of material handling in the plant, including raw material unloading area, line side transfer stations, finished goods storage area and outbound loading zone, calculate the average daily operation mileage, maximum load weight, and peak operation hours, and also sort out the actual conditions of site passages, ramp areas and operation environment. The collected data will lay a solid foundation for the subsequent configuration matching work, avoid improper parameter selection that may affect normal operation in actual working conditions.

Next step is to match the proper forklift configuration according to the sorted demand. You can select corresponding parameters for the forklift according to your actual operation data, to make sure the battery life can cover your regular daily operation cycle, the operation noise level meets the requirement of the personnel intensive production area, and the zero-emission feature can fit the environmental management standard of your plant. After the main equipment is confirmed, you also need to make supporting planning for the special charging area in the plant, reserve safe and accessible space for charging operation, and set up corresponding daily inspection and maintenance rules to integrate the equipment management into your existing plant safety system. You can also arrange targeted operation training for related operators, to help them get familiar with the operation specifications of the new equipment as soon as possible.

After the forklift is put into use, you can track the actual operation data continuously, adjust the scheduling route of the equipment to avoid idle and repeated driving, to further improve the overall operation efficiency. For subsequent capacity expansion adjustment of the plant, you can also adjust the corresponding equipment allocation scheme according to the new operation data, to make the material handling system match your long-term operation development demand.

As a professional service provider focusing on BYD electric forklift, Jianshu New Energy can provide you with full-process supporting service for planning, deployment and after-operation support. If you have relevant demand for planning service, you can send your inquiry to [email protected].