Starting a reasonable planning process for introducing electric forklifts to cold storage facilities helps reduce unnecessary operation cost, extend equipment service life and improve overall handling efficiency. Cold storage scenarios usually feature sustained low temperature, high humidity and slippery ground, all of which put forward higher requirements for the performance and usage rules of material handling equipment, so systematic planning is quite necessary before putting relevant equipment into daily use.

The first step of planning is to complete full-scene assessment of your cold storage facility. You need to sort out the actual working temperature range of different operation zones, daily continuous operation duration, average material handling distance, load weight of most cargos, and the setting of temperature transition zones at the entrance and exit. All these basic data can support you to select the most suitable equipment specification that matches your actual operation demand, avoiding mismatched configuration that may cause extra operation trouble.

The second step is to confirm the adaptive configuration matching the low temperature working environment. You can prioritize the configurations with targeted optimization for low temperature scenarios, including the independent thermal management system for power units, condensation-proof and insulated electrical control components, and anti-slip solid tires that fit the frozen ground, to ensure the equipment can maintain stable operation state in long-term low temperature environment.

The third step is to complete the supporting layout and operation route planning. It is recommended to arrange the dedicated charging and maintenance area for the equipment in the transition zone with mild temperature, which can effectively reduce the frequency of the equipment moving between ultra-low temperature zone and normal temperature zone, lower the risk of condensation formed on internal electronic components. You can also optimize the daily operation routes according to the location of cargo shelves and inbound and outbound ports, reduce redundant empty driving routes, and further improve the operation efficiency of the whole facility.

The last step is to formulate targeted daily operation and maintenance specification. You can arrange regular inspection for key components, make clear the standard of charging and discharging under low temperature conditions, and provide corresponding operation training for on-site staff, to help the equipment maintain good working condition for a long time.

If you have consultation demand for relevant planning solutions, Jianshu New Energy focuses on BYD electric forklift related services, you can send email to [email protected] for more professional support.