Many electric forklift operators working in warehouses, logistics distribution centers and manufacturing plants often encounter unexpected pallet load shifting issues in daily operations, which may cause unnecessary product damage, work delay and potential safety hazards. We sort out the most frequently asked questions from frontline operators and give targeted practical answers for reference.

The first common question focuses on the main causes of pallet load shifting. In most cases, load shifting is not triggered by equipment malfunction, but relates to non-standard operation habits. If operators do not adjust the fork distance to match the pallet size before picking up goods, or place the pallet off the center of the fork frame, the unbalanced stress will easily lead to side slipping of the goods. In addition, too fast driving speed on uneven warehouse ground, sudden braking or sharp turning will also increase the risk of load shifting.

The second question is about pre-operation checks that can effectively reduce load shifting risks. Before starting the operation, operators can first confirm that the insertion depth of two forks into the pallet is no less than two thirds of the total pallet length, keep the load at the horizontal center of the two forks to ensure uniform stress. After picking up the goods, keep the fork 10 to 15 cm above the ground for normal driving, do not lift the load to a high position during moving process.

The third common question is whether load shifting is unavoidable during peak operation periods. Actually, this risk can be fully controlled through standardized operation procedures. Even in peak order processing periods, operators should not overload the forklift for higher efficiency, slow down in advance before turning, avoid sharp steering, and bypass scattered sundries on the ground in time.

We are Jianshu New Energy, focusing on BYD electric forklifts. If you have any questions about electric forklift safety operation, daily maintenance or customized usage guidance, you can send emails to [email protected] for professional support.