Electric forklifts have been widely applied in modern logistics, manufacturing and warehousing scenarios for their low noise, zero local emission and flexible operation performance. Mastering correct operation and maintenance methods can help operators give full play to the equipment’s advantages while lowering unnecessary operation risks.

Core Pre-Operation Inspection Protocols

Before starting each shift, operators should complete a full range of basic inspections rather than putting equipment into operation directly. The first step is to check the remaining power level of the power system, to confirm it can support the planned operation tasks of the whole shift without sudden power outage in the middle of high-load work. Next, check the sensitivity of the braking system, lifting hydraulic structure, steering control lever and tire wear condition, to make sure no abnormal jitter or unresponsive situation exists. Operators should also test the function of safety warning lights and horns, to guarantee smooth information transmission in busy operation areas.

Scenario-Based Operation Standard Requirements

Different working scenarios have corresponding targeted operation specifications to reduce safety hidden dangers. When driving in narrow warehouse aisles, operators should control the running speed at a low level, and keep sufficient safety distance with surrounding shelves and stacked goods to avoid scratch damage. When the equipment runs on a sloped road surface, the cargo carrying direction should face the uphill side, and operators should not turn or shift gears in the process of driving on the slope. In the process of transporting heavy loads, the lifting height of the fork should be kept at the lowest safe position as much as possible, to avoid the risk of cargo falling or equipment rollover. Operators should not exceed the rated load range of the equipment during daily use, and it is not allowed to use the fork to lift personnel for high-altitude operation.

Routine Daily Maintenance Guidelines

Scientific daily maintenance can effectively extend the service cycle of electric forklifts and reduce long-term operating costs. For the power storage system, operators should avoid over-charging or over-discharging behavior, and regularly clean the dust on the surface of heat dissipation holes and power connection points to keep good contact state. The movable connection parts of the gantry, steering and braking system need to be lubricated on a regular schedule according to the manual requirements, to reduce friction wear between metal components. If the equipment will be left idle for a long time, operators should store it in a dry, cool and ventilated environment, and arrange regular supplementary charging for the power system to avoid performance attenuation caused by long-term power loss.