Lithium-ion powered forklifts have become a mainstream choice for modern warehouse, logistics and manufacturing scenarios for their low emission, stable output and low long-term operating cost. Proper daily operation and targeted maintenance can effectively extend the overall service life of the equipment, reduce unnecessary replacement cost, and keep the work efficiency at a stable level for a long time.

First, form a standardized operation habit for the equipment. Operators need to receive pre-job training to get familiar with the rated load limit of the lithium forklift, avoid long-time overloading operation that will bring extra burden to the power system and body structure. When driving on uneven road surfaces, slow down properly to reduce vibration impact on the internal battery pack and electronic components. Do not leave the forklift in full load lifting state for a long time when stopping the operation, which will avoid excessive energy consumption and partial wear of the hydraulic parts.

Second, carry out regular and standardized maintenance for the lithium battery core part. It is not recommended to completely drain the battery power before charging, and it is a good habit to charge the equipment in time when the remaining power is kept between 20% and 30%. Choose the matching special charging equipment, place the forklift in a well-ventilated, dry and temperature suitable area during the charging process, do not cover the battery pack with sundries that will block the heat dissipation channel. Do not expose the lithium forklift to long-term extreme high temperature or extreme low temperature environment when storing the equipment for a long time, it is suggested to keep the remaining power at about 50% for long-term idle storage, and conduct a supplementary charge once every 1 to 2 months.

Third, arrange regular whole-machine inspection on a fixed cycle. Check the wear degree of the tire, the flexibility of the lifting hydraulic parts, the sensitivity of the brake system and the tidiness of the circuit connection on a weekly basis, timely remove the accumulated dust and sundries on the surface of the equipment and the heat dissipation hole. Once you find abnormal noise, sudden drop of battery range or unresponsive operation, stop using the equipment in time and contact professional technical personnel for troubleshooting.

As Jianshu New Energy, we focus on the supply and supporting service of BYD electric forklifts, and we can provide customized operation and maintenance guidance for different usage scenarios. If you have related demand for lithium forklift use and maintenance support, you can send an email to [email protected] for consultation.