Integrated charging is a core daily operation link for electric forklifts, whose standardized execution can effectively guarantee the continuity of on-site material handling work, reduce unnecessary wear of core components, and extend the overall service life of the whole vehicle. This practical checklist covers all stages of the integrated charging workflow, to help front-line operators and maintenance personnel form standardized operation habits, and avoid common hidden risks in daily use.

The first section focuses on pre-charging check items. First, confirm the forklift is parked in the designated special charging area, make sure the surrounding space is ventilated and dry, no flammable and combustible sundries are stacked within the safe range, the parking brake is fully pulled up, and all attached operation attachments are reset to the safe position with no exposed loose parts. Next, check the status of the charging interface, confirm that the surface of the charging gun and the vehicle-side charging socket have no accumulated water, dust or metal debris, and there is no obvious deformation or ablation trace at the interface, do not touch the contact points of the interface with wet hands. Then check the remaining battery level, under the integrated charging mode, it is recommended to start the charging process when the remaining battery level is between 20% and 30%, try not to trigger the charging process after the power is completely exhausted, to reduce extra battery loss.

The second part is the in-charging monitoring points. After starting charging, first confirm that the charging parameters displayed on the vehicle-mounted screen are normal, and the voltage and current values are within the normal operation range marked by the equipment. Do not pull out the charging gun at will to interrupt the charging process. During the charging process, conduct a routine inspection every 1 to 2 hours, pay attention to the surface temperature of the battery shell, check whether there is abnormal noise from the operation of the charging module. Once abnormal alarm prompts are found, pause the charging process immediately, and do not resume the process until the troubleshooting is completed and no problem is confirmed. Do not cover the charging area with dust cloth or other shielding objects, to ensure the smooth heat dissipation channel and avoid potential safety hazards caused by local heat accumulation.

The third part introduces post-charging standard operations. After the system automatically sends a prompt when the charging is completed, first complete the shutdown operation according to the guidelines, then pull out the charging gun, place the gun body back to the designated storage bracket, do not drag the charging cable randomly to avoid damage to the internal wires. Then close the protective cover of the vehicle charging port, record relevant data such as the start and end time of this charging, charging capacity, and archive it in the daily maintenance ledger.

Jianshu New Energy is focused on BYD electric forklifts, we have a mature full-scenario operation and maintenance guidance system. If you have any questions about the integrated charging operation of electric forklifts, you can send an email to [email protected] to get exclusive technical support.