BYD cold chain forklift case | Low temperature clean lithium battery forklift cold storage logistics application solution

2026-08-24

   Cold chain logistics is the core supporting link of fresh food, dairy products, pharmaceutical products and other industries. The whole process of low temperature, high humidity, and closed special working conditions has strict requirements for logistics handling equipment. Conventional handling equipment generally has problems such as low temperature battery life attenuation, cumbersome operation and maintenance, emission pollution, and unsafe wet and slippery operations, which can easily affect the quality of goods and storage operation efficiency. In response to the exclusive operation pain points of the cold chain industry, BYD's new energy forklift relies on its own core technology of lithium iron phosphate and customized working condition design. With the comprehensive advantages of cold resistance, cleanliness, maintenance-free, and high safety, it creates a professional logistics handling solution suitable for full-grade cold storage, helping cold chain enterprises to achieve safe, efficient, and green storage operations.

        Cold chain logistics is the core supporting link of fresh food, dairy products, pharmaceutical products and other industries. The whole process of low temperature, high humidity, and closed special working conditions has strict requirements for logistics handling equipment. Conventional handling equipment generally has problems such as low temperature battery life attenuation, cumbersome operation and maintenance, emission pollution, and unsafe wet and slippery operations, which can easily affect the quality of goods and storage operation efficiency. In response to the exclusive operation pain points of the cold chain industry, BYD's new energy forklift relies on its own core technology of lithium iron phosphate and customized working condition design. With the comprehensive advantages of cold resistance, cleanliness, maintenance-free, and high safety, it creates a professional logistics handling solution suitable for full-grade cold storage, helping cold chain enterprises to achieve safe, efficient, and green storage operations.

Industry conditions and core pain points

        Cold chain warehousing operations have long been in the special scene of low temperature and high humidity, closed environment, and slippery ground, and the warehouse channel is narrow, the frequency of goods turnover is high, and traditional handling equipment is difficult to adapt to long-term normalization operations. There are four main pain points:

1. Insufficient low-temperature performance and poor operating stability: Ordinary lithium-ion and lead-acid forklifts have weak cold resistance, greatly shrinking battery life and increasing equipment failure rate in low-temperature environments, unable to adapt to the continuous operation requirements of deep cold storage, making it difficult to ensure stable operation throughout the day.

2. There are hidden dangers of pollution, which affect the quality of goods: traditional fuel forklifts have large exhaust emissions, some electric forklifts have poor adaptability to working conditions, are prone to dust and impurities, and cannot meet the storage standards of clean cold chains such as food and medicine. There is a risk of cargo pollution.

3. DevOps flow is cumbersome and the operation efficiency is low: traditional batteries need to be regularly replenished with electrolyte, distilled water, and batteries are replaced frequently, which not only consumes a lot of operation and maintenance manpower and time, but also interrupts operations due to power replacement and shutdown maintenance, affecting the cold chain turnover efficiency.

4. Weak adaptability to working conditions and outstanding safety hazards: the cold storage floor is slippery for a long time, the top is prone to condensation of ice crystals, and the operation of narrow passages is prone to problems such as turning too fast, collisions, and falling ice crystals. Ordinary forklifts lack exclusive protection design, and the operation safety factor is low.

Second, BYD cold chain forklift innate technical advantages and customized solutions

        Deeply involved in the field of industrial logistics for many years, BYD forklifts have formed an innate advantage over traditional equipment for the special working conditions of the cold chain industry, relying on mature three-electric technology, and with exclusive customized design, fully adapt to the needs of cold storage operations, and accurately solve industry pain points.

1. Low temperature stable battery life, suitable for full-grade cold storage: the whole system is equipped with BYD's self-developed lithium iron phosphate battery, the battery has excellent low temperature tolerance, can still maintain stable performance in a low temperature environment of -40 ° C, and the battery life has no obvious attenuation. It can calmly deal with various extreme working conditions such as deep and shallow cold storage and low temperature in winter, and completely solve the "short board of cold fear" of traditional forklifts to ensure uninterrupted operation throughout the year.

2. Zero-emission clean operation to safeguard the safety of goods: the new energy lithium battery power system has no exhaust gas and no pollutant emissions throughout the process, and the operation process is clean and environmentally friendly, without causing pollution to high-quality cold chain goods such as fresh, dairy products, and medicine. It perfectly matches the core operating standards of clean and safe cold chain storage.

3. Fully enclosed maintenance-free design, efficient and time-saving: The battery adopts a fully enclosed integrated structure, without the need to add distilled water or electrolyte regularly, without the need to replace the battery frequently, and supports on-the-go charging and quick replenishment. It eliminates problems such as downtime maintenance and power replacement time, greatly improving the continuous operation efficiency of cold storage, and streamlining operation and maintenance costs.

4. Exclusive safety protection design, suitable for the complex working conditions of the cold storage: for the slippery, narrow and multi-ice crystal operating environment of the cold storage, the equipment is equipped with standard turning protection and speed limit protection functions to avoid safety accidents caused by high-speed turning; equipped with reinforced top guard and professional front gear anti-drop structure, effectively resist the fall of condensed ice crystals at the top, and protect the safety of personnel and goods. At the same time, for the characteristics of high humidity and easy rust in the cold storage, professional waterproof, rust-proof and anti-skid upgrades are made, and the equipment is more durable.

5. Humanized customized configuration, suitable for narrow channel operation: blue light warning lights can be customized on demand to remind surrounding personnel and vehicles to maintain a safe distance in real time to avoid the risk of narrow channel collision; multi-functional shock-absorbing seats, large auxiliary armrests, and reversing aids can be selected to optimize the operator's operation experience and reduce the fatigue of long-term low-temperature operation.

III. Achievements and industry recognition

        With its excellent product performance and perfect cold chain logistics solutions, BYD forklifts have successfully served Mengniu, Wahaha and many other leading cold chain and food and beverage enterprises, and are widely used in fresh storage, dairy cold chain, pharmaceutical cold storage and other scenarios.

In actual operation, BYD cold chain forklifts help customers effectively reduce equipment operation and maintenance costs, improve storage turnover efficiency, and eliminate pollution and loss of goods. At the same time, they ensure the safety of cold storage operations in an all-round way, achieving safe, clean, efficient, and cost-effective multi-dimensional value upgrades.

IV. Industry summary and outlook

        With the acceleration of standardization, greening, and intelligent upgrading of the cold chain industry, intelligent handling equipment with low temperature cleanliness, safety and efficiency, and low operation and maintenance has become a rigid demand in the industry. BYD forklifts rely on the core advantages of lithium iron phosphate low temperature, exclusive cold storage working condition design, and full-scene customized solutions to accurately match the differentiated operation needs of the cold chain industry.

In the future, BYD forklifts will continue to deepen the cold chain, food, medicine and other sub-sectors, continue to iterate low temperature adaptation, intelligent safety, green and energy-saving handling technology, optimize exclusive solutions, and empower more cold chain enterprises with intelligent logistics upgrades and green and low-carbon transformation.

BYD cold chain forklift case | Low temperature clean lithium battery forklift cold storage logistics application solution(figure1)

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