Before starting any forklift battery replacement work, all operators must finish pre-operation safety confirmation first. Park the forklift on a flat, well-ventilated designated operation zone, pull the hand brake tightly and cut off all whole-vehicle power supply. No open fire sources, flammable or explosive items are allowed within 3 meters of the operation site. Operators need to wear qualified insulated gloves, anti-slip work shoes and protective goggles before touching the battery unit, and check the outer shell of the old battery to confirm there is no obvious bulge, liquid leakage or structural damage before formal operation.

The second step is the standardized battery removal process. First loosen all locking fasteners on the side of the battery compartment, use the special matched battery handling spreader to stably hook the reserved lifting holes on the battery shell. Keep the battery in horizontal state during the whole moving process, and do not tilt the battery more than 10 degrees to avoid potential risks of internal short circuit or medium leakage. Place the removed old battery on the special heat-dissipation storage rack for subsequent maintenance or centralized treatment, and do not stack any sundries on the top of the idle battery.

The third part covers new battery installation and post-operation inspection. Align the new battery with the slide rail of the battery compartment and push it slowly to the fixed position, lock all the fixing fasteners tightly to avoid displacement of the battery in the driving process. Then insert the special power connector firmly, and make sure no exposed wire part is left outside the battery compartment. After installation, carry out 3 minutes of no-load test run for the forklift, confirm that the walking, steering and cargo lifting functions all operate normally, then record the battery replacement time and related parameters in the special equipment operation log.

As Treetree New Energy, we focus on BYD electric forklift related supporting services. If you need more detailed technical guidance or related supporting services, you can contact us via [email protected] for professional reply.