Frontline forklift operators are the group that contact lithium forklift batteries most frequently in daily warehouse and logistics operations, so their daily care habits directly influence battery service performance, operation safety and total use cost. A standardized, easy-to-execute daily routine does not require extra professional technical background, and can be integrated into the pre-shift, in-shift and post-shift operation flow naturally without adding too much extra working burden.

The first part is the 2-minute pre-shift check routine. After operators take over the on-duty forklift, they do not need to start the equipment immediately. First, check the battery shell for any visible deformation, crack or leakage, confirm the connection port is free of dust, moisture and foreign obstructions, then press the battery indicator to check if the remaining power level is within the normal range that matches the current shift’s planned operation tasks. If any abnormal sign is found, report to the on-site equipment manager immediately instead of forcing the forklift to work, which may cause avoidable damage to the battery structure.

The second part is the standardized in-shift use routine. During normal operation, operators should avoid actions that cause excessive load impact on the battery, such as continuously lifting loads beyond the rated weight for a long time, or operating the forklift under full power state for hours without proper rest. Do not use hard external tools to hit or pry the battery shell, and do not place the running battery close to any high-temperature heat source in the operation zone. When operators need to charge the battery halfway during the shift, make sure to use the matching dedicated charger, place the battery in a well-ventilated designated charging area, and do not cover the battery surface with any flammable packaging materials or sundries during the whole charging process.

The third part is the post-shift handover and finishing routine. When the daily operation is finished, operators should park the forklift in the designated parking zone, turn off the battery main switch first, wipe the dust and stains on the battery surface with dry soft cloth, record the current remaining power level and any abnormal situations encountered in the shift in the daily equipment log. Do not leave the battery in a state of full discharge for more than 24 hours, and do not store the idle forklift with battery at a place with extreme high or low ambient temperature for a long time.

Operation teams can paste simple illustrated reminder posters at the forklift parking and charging area, arrange 5-minute regular sharing every week to let operators talk about practical problems they met during daily care. Over time, these small regular steps will form a solid protective barrier for the long-term stable operation of lithium forklift batteries, effectively reduce unexpected equipment downtime, and create a safer and more efficient warehouse operation environment.