For logistics and warehouse operation teams, proper standardized maintenance of BYD lithium forklifts can effectively extend the equipment service life, cut unexpected downtime risks, and guarantee stable, safe daily material handling operation. As Jianshu New Energy, we focus on professional supporting services for BYD electric forklift products, and we sort out practical, easy-to-implement maintenance basics that fit common daily operation scenarios for all frontline operators and fleet managers.

First, complete the pre-shift visual and function check before each work task. Before starting the equipment every day, operators should first walk around the forklift to check if there is obvious damage or deformation on the body shell, forks and wheels, confirm the tire wear degree stays within the normal range, no foreign objects are stuck in the tread gap. Then get on the vehicle to check the power display, confirm all operation handles can return to neutral position smoothly, test the brake sensitivity, steering flexibility, working light and warning buzzer function work normally. Do not wipe the electronic control parts on the body with wet cloth directly, use dry soft cotton cloth to remove accumulated dust on the surface of control panel and wire connector to avoid moisture corrosion.

Second, follow the correct operation rules to maintain the built-in lithium battery. Avoid over-discharging or over-charging the battery, follow the official specified voltage and current range to complete the charging process, place the forklift in well-ventilated, dry area away from high temperature heat source during charging. Do not leave the fully charged forklift under strong sun exposure for more than 4 consecutive hours. Conduct regular inspection on the battery connection terminals, if slight oxidation mark is found, use soft dry brush to clear the mark gently, never use corrosive liquid to clean the battery shell.

Third, arrange professional monthly routine inspection for core components. Each month, arrange trained maintenance staff to check the hydraulic system for oil leakage, confirm the lubrication status of transmission parts, inspect the wear degree of brake pads. If the wear degree exceeds the normal warning value, replace the parts in time, do not force the forklift to continue operating. Clear the accumulated dust on the heat dissipation grille of the body regularly, to ensure the heat dissipation efficiency and avoid the electronic control system triggering overheat protection after long time high load operation.

Following these basic maintenance rules can help your BYD lithium forklift maintain stable performance in long-term operation, reduce unnecessary operation cost. If you have any inquiry about BYD electric forklift related services, you can contact us via [email protected], Jianshu New Energy will provide you with targeted professional support solutions.