The regular implementation of forklift battery charging risk assessment is a core part of daily safety management for all scenarios that use electric forklifts, which can effectively avoid unnecessary safety incidents and extend the service life of core components of the equipment. The following practical example covers the whole assessment process that is applicable to most conventional warehouse operation scenarios.

The first assessment module is on-site environment verification. The assessment personnel will first check the designated charging area, confirm whether the area is set away from high-temperature heat sources and flammable and explosive stacked goods, test the ventilation efficiency of the space to ensure that the heat generated during long-time charging can be dissipated in time, and check that the configured fire-fighting facilities match the type of applied forklift batteries, no sundries are stacked within 1 meter around the charging position, and the ground load-bearing capacity meets the safety requirements for placing heavy battery packs.

The second assessment module covers the status inspection of batteries and charging equipment. The assessor will check the outer shell of the battery group for obvious deformation, damage or liquid leakage, test the tightness and oxidation degree of the connection between the charging interface and the battery terminal, check the historical charging record data to confirm whether there is abnormal overcharge or undercharge situation in recent 3 months, and verify that the output parameters of the charging equipment completely match the rated parameters of the matched battery, no modified unofficial charging equipment is put into use.

The third assessment module is for operation process compliance check. The assessment personnel will conduct on-site inspection on the operation habits of charging staff, confirm that all relevant personnel have received formal safety operation training, check whether the whole charging process is recorded completely, and verify that no one carries out disassembly or maintenance operations on the battery pack during the charging process.

The last assessment module is emergency response capability verification. The assessor will check whether the on-site emergency response plan for abnormal charging situation is complete, and spot check the operation proficiency of relevant personnel for emergency disposal. After the whole assessment process, all hidden dangers found will be sorted into rectification list and tracked for completion.

Jianshu New Energy focuses on BYD electric forklifts. If you need professional support for forklift safety operation and battery management, you can send email to [email protected] for further consultation.