Lithium batteries serve as the core power component of BYD electric forklifts, and standardized daily maintenance can effectively extend the stable service life of the battery pack, maintain consistent output performance during loading and unloading operations, and reduce unnecessary operation and maintenance costs. As Jianshu New Energy, we focus on providing full range of supporting services for BYD electric forklifts, and we sort out practical, easy-to-follow maintenance guidelines and service notes for all relevant operators and management personnel for reference.

Daily Pre-use Inspection Guidelines

Before starting the forklift for daily operation, operators should conduct a quick appearance check for the lithium battery pack first. You can check whether there are obvious cracks, liquid leakage or deformation traces on the battery outer shell, confirm that the charging port has no accumulated dust, sundries or corrosion marks, and check whether the connecting terminals between the battery and the forklift body are firmly connected. Do not use wet rags to wipe the surface of the charged battery directly. If you find any abnormal traces that do not meet the normal state, please stop using the forklift immediately, contact professional technical personnel for troubleshooting, and do not disassemble the internal structure of the battery pack without professional guidance.

Standard Charging Operation Notes

All operators should use the matching special charging equipment for the BYD forklift lithium battery, and do not use charging devices with unmatched specifications for supplementary power. The charging area should be kept well ventilated, far away from open fire sources, flammable and explosive dangerous goods. If you find the surface temperature of the battery pack exceeds 45 degrees Celsius during the charging process, please cut off the power supply in time, suspend the charging operation, and wait for the battery to cool naturally to normal room temperature before checking its subsequent state. It is recommended to form the good habit of charging at any time after use, and try to avoid waiting until the battery power is completely exhausted to perform recharging.

Long-term Storage Maintenance Tips

If the BYD electric forklift needs to be parked for more than 15 consecutive days, please adjust the remaining power of the lithium battery to the range between 40% and 60% in advance, and park the whole vehicle in a dry, cool space with ambient temperature kept between 5 degrees Celsius and 30 degrees Celsius. During the long-term storage period, you need to conduct a routine power check every 30 days, and replenish the power in time to avoid the battery staying in an over-discharged state for a long time.

If you encounter any other unclear problems in the process of using BYD forklift lithium batteries, you can send emails to [email protected] for professional technical support at any time.