As an enterprise purchaser in charge of warehousing and logistics equipment, you must have encountered unexpected forklift breakdown issues that interrupt normal operation rhythm, and even cause unnecessary order delivery delays. Starting from the actual use scenario of end users, this guide sorts out practical, easy-to-operate fault judgment and treatment methods for you, no need for professional background to get started quickly.

The most common type of daily breakdown is unsmooth power output, which usually manifests as slow acceleration and insufficient climbing power. Most of this situation is not caused by equipment damage, you can first check the remaining power level, if the power is lower than 20%, please charge the equipment in time. If the power level is normal, you can power off the equipment first, clean the dust and stains on the power connection interface, and restart the equipment after 2 minutes of static placement, the problem can be solved in most cases.

The second common fault is unsmooth fork lifting and lowering. When you encounter this situation, do not disassemble the hydraulic oil circuit by yourself first, you can first check whether there are foreign objects stuck in the limit slide rail of the fork, clear the foreign objects and test the operation. If the problem still exists, please contact the professional maintenance team to check whether there is residual impurity in the oil circuit or the sensor position is offset.

The third type of common fault is decreased brake sensitivity, you can first check whether there are sundries blocked under the brake pedal, and regularly add appropriate amount of lubricating oil to the transmission joint position according to the operation manual. Avoid using the equipment in rainy days with large water accumulation for a long time, so as to prevent the internal circuit from being damp and causing hidden troubles.

To reduce the probability of sudden breakdown, it is recommended to arrange a 3-minute basic inspection before each shift, check the flexibility of the brake, the cleanliness of the operating handle, and the tightness of the tire, and avoid overloading the equipment beyond the rated load for a long time. These small actions can effectively extend the service life of the forklift and reduce the overall operation cost.

Jianshu New Energy focuses on providing relevant services for BYD electric forklifts, we can provide all customers with complete fault guidance and standardized after-sales support. If you have any demand for forklift procurement, operation and maintenance consultation, you are welcome to send an email to [email protected] for further communication.