First, it is necessary to confirm the matching degree between actual operation scenarios and the rated parameters of lithium-ion forklift units. Many operation teams directly arrange new equipment into high-intensity work immediately after delivery, without evaluating the actual threshold of the working environment. For example, the proportion of sloped roads in the site, maximum lifting height required for single operation, average continuous working hours per day, and ambient temperature range all have direct influence on the actual output performance of the equipment. If the actual long-term operation load exceeds the recommended threshold of the equipment under specific environment, it will not only fail to get expected high output, but also bring extra wear to the power system and related components.

Second, the standardized operation specifications for frontline operators need to be clearly communicated and verified in advance. Many unstandardized operation behaviors, such as frequent sharp acceleration and sudden braking, lifting goods beyond the rated load, and keeping full load when climbing long slopes, will cause unnecessary extra power consumption. Normally, a well-maintained lithium-ion forklift can support 6 to 8 hours of continuous full-load operation, but improper operations may shorten the continuous working duration by 20% to 30%, making it impossible to reach the expected daily output. Relevant training sessions should be arranged before formal high-intensity operation, to make all operators familiar with the correct operation logic, avoid invalid power loss, and keep the power output at a stable and efficient level.

Third, the complete supporting maintenance and energy replenishment arrangement should be confirmed in advance. Different from traditional lead-acid forklifts, lithium-ion forklifts support opportunity charging during operation breaks, but reasonable charging schedule arrangement based on local power supply conditions can help maintain the battery activity at a good level, thus ensuring stable continuous output. Besides, regular daily inspection work covering battery pole state, hydraulic system sealing condition, tire wear degree and other components should be formulated, so as to find minor hidden troubles in time before they affect the normal operation efficiency.

After clarifying and implementing all the above preconditions, the lithium-ion forklift units can deliver sustainable stable high output, helping the whole logistics operation system get expected efficiency improvement while prolonging the whole service life of the equipment.