For operators of electric forklift fleets, standardized battery handling is a core component of daily operation that directly impacts equipment service life, personnel safety, and overall operational efficiency. Many teams overlook the systematic optimization of battery handling workflows, which often leads to unexpected capacity loss, hidden safety risks, and increased unnecessary operating costs.

A complete battery handling solution covers the full lifecycle links from daily routine check, proper charging operation, safe storage, to regular maintenance and replacement. For daily pre-use checks, operators should first confirm the appearance of the battery shell has no obvious deformation, leakage or abnormal wear, and verify that the electrode terminals are clean and connected firmly, no loose or oxidized parts are found.

When conducting charging operations, users need to strictly follow the specified parameters of the matching charger, avoid overcharging, over-discharging or long-term idle charging under high temperature environment, and arrange the charging process in a well-ventilated, dry and designated special charging area with complete corresponding fire protection facilities.

For batteries that need to be stored for more than 7 days, users should adjust the remaining power to 40% to 60% level, place them in a cool, dry place away from direct sunlight and corrosive substances, and conduct a supplementary charge every 30 days to avoid deep power loss that causes permanent damage to the internal battery structure.

As a professional new energy service provider, we, Jianshu New Energy, focus on supporting BYD electric forklift users with standardized, reliable full-process battery handling guidance and supporting services, to help every fleet user establish a set of operation specifications that fit their own actual operation scenarios, effectively reduce the failure rate of battery packs, extend the average service life of batteries in a reasonable range, and avoid unnecessary safety hazards in the daily operation process. If you have any demand for battery handling solution consultation or supporting service support, you can contact us via [email protected] at any time.

It is worth noting that all battery handling operations need to be carried out on the premise of complying with local relevant industrial operation safety specifications, operators should receive corresponding pre-job training before independently carrying out battery related operations, and do not disassemble the battery pack without professional guidance, to ensure the safety of personnel and assets in the whole operation process.