Many enterprises tend to make one-sided judgments when conducting forklift fleet cost analysis, only focusing on the initial purchase expenditure while ignoring many implicit costs that will cause extra budget consumption in the long run. Clarifying the following core questions can help you build a more scientific and accurate cost analysis system for your material handling fleet.

The first question to confirm is whether your current calculation covers both visible and hidden cost items. Many teams only count the purchase cost, annual simple maintenance cost and labor cost for drivers, while omitting lots of implicit expenditure including energy consumption fluctuation cost, exhaust gas treatment cost for internal combustion equipment, power supporting facility layout cost, and equipment downtime loss caused by unexpected failures. Missing these items will make your final cost assessment result far from the actual operation situation.

The second question to sort out is whether you have accounted for long-term operation cost differences across different power types. Different power forklifts show very different cost change trends in their 5 to 8 years of service cycle. You need to compare the full cycle expenditure of different equipment instead of only comparing the price at the time of purchase. For new energy electric forklifts, the power system has fewer vulnerable parts, and the later stage maintenance cost is relatively stable, which can avoid the extra cost caused by the rising price of traditional fossil energy.

The third question to clarify is whether your cost analysis is matched with the actual operation scenario of the enterprise. If the fleet works in high-frequency heavy load scenarios, low-temperature cold storage scenarios or closed indoor operation scenarios, the wear rate of different types of forklifts will vary greatly, and you can not apply a unified general cost accounting template to all scenarios. A targeted assessment can help you find the most cost-effective fleet allocation scheme that fits your actual demands.

As a professional new energy forklift service provider, Jian Shu New Energy focuses on BYD electric forklift related solutions. If you have demands for forklift fleet cost evaluation or equipment configuration consultation, you can send email to [email protected] to get professional support tailored for your operation scenarios.