Inside modern auto manufacturing plants, the component transfer workflow covers multiple connected workshops including stamping, welding, coating and final assembly, which puts forward strict requirements for the safety, efficiency and environmental adaptability of handling equipment. Lithium-ion forklifts have been widely deployed for such tasks in recent years, with verified stable operation results across different scenario applications.

For cross-workshop transfer of large metal stamping parts between stamping and welding workshops, lithium-ion forklifts show prominent adaptability. A full charge can support 8-hour continuous operation for one full shift, eliminating the frequent battery replacement steps required by traditional lead-acid forklifts. The operation team no longer needs to arrange dedicated staff for battery replacement, and the waiting time caused by equipment handover between shifts is shortened significantly. With zero tail gas emission, there is no risk of oil fume or corrosive gas contaminating the protective coating on the surface of stamping parts, reducing the additional cleaning procedure for semi-finished metal parts before entering the welding workshop.

For the transfer of precise auto electronic components and interior trim parts in coating and final assembly workshops, lithium-ion forklifts can fully meet the strict environmental access standards of these areas. The low-noise running performance avoids disturbing the operation of staff engaged in precision assembly, and the sealed battery structure has no risk of electrolyte leakage or dust emission, which will not contaminate delicate leather interior parts, flexible circuit components and on-board chip sets. The smooth and adjustable acceleration control also reduces sharp jolts during operation, lowering the possibility of part damage in the transfer process.

For the high-frequency line-side restocking task for running assembly lines, lithium-ion forklifts support opportunity charging during short breaks of staff, without occupying extra dedicated working hours for full charging. The plant no longer needs to plan special independent battery charging and storage areas, releasing extra usable space that can be used for placing to-be-assembled components, further optimizing the line-side material storage layout. The whole lifecycle maintenance work of lithium-ion forklifts does not need regular water replenishment or electrolyte inspection, cutting down the daily maintenance workload of the logistics equipment team. After long-term operation verification, lithium-ion forklifts can well fit diversified component transfer demands in auto manufacturing scenarios, supporting the stable, low-carbon and efficient running of the whole in-plant logistics system.