Cushion tire lift truck is a widely used material handling equipment for flat indoor warehouse, manufacturing workshop and distribution center scenarios, which delivers stable running performance on smooth hard ground. A standardized, easy-to-follow operation and maintenance checklist can help operation teams reduce unnecessary wear, avoid hidden safety risks and extend the service cycle of the equipment.

First section: Pre-shift pre-use inspection. Before starting each shift of operation, operators need to finish a full range of visual and functional check. First, check the cushion tire status: confirm no sharp debris embedded in the tire surface, no obvious crack or local wear that exceeds the normal use limit, keep the tire pressure at the calibrated standard value. Next, check the whole vehicle structure, confirm there is no obvious deformation of the body frame, no abnormal loose parts at the connection position. Test the operation handle, brake system and steering system, make sure all feedback is smooth and responsive without delay. Check the power battery unit, confirm no electrolyte leakage or loose connection of the wiring terminal, and the power display panel shows accurate remaining power.

Second section: Mid-shift operation check. During the operation process, operators need to conduct a quick check every 4 working hours or after each handover of shift. Confirm the actual load weight does not exceed the rated load capacity of the equipment, check the lifting and descending process of the forks runs smoothly without stuck jitter, confirm the tension of the door frame chain is consistent on both sides. Clear up scattered sharp sundries on the working site in time to avoid puncture or abnormal wear of the cushion tires. Pay attention to the temperature prompt of the driving motor during long time continuous operation, and arrange proper rest time for the equipment if overheating warning appears.

Third section: Post-shift daily maintenance. After completing all operation tasks of the day, park the equipment on the pre-marked flat designated area, lower the door frame to the lowest position, lay the forks flat on the ground, then turn off the main power switch. Clean up the accumulated dust and residual goods debris on the body surface and tire surface, record all abnormal conditions such as abnormal noise or fault prompt appeared during the operation of the day in the equipment operation ledger. Arrange proper charging process according to the remaining power level, to avoid deep discharge that may affect the battery service life.

As Jianshu New Energy, we focus on BYD electric forklifts, and can provide full-cycle operation and maintenance guidance for cushion tire lift truck users. If you have any related demand, please contact us via [email protected] for more targeted support.