Lithium forklifts have become the mainstream choice for modern warehouse, logistics and manufacturing scenarios thanks to their low operating noise, zero emission and stable output performance. Proper regular maintenance is the core premise to keep the equipment running stably for a long time, avoid unexpected downtime, and reduce overall operation cost, no complicated overhauls are needed for daily basic maintenance, and all frontline operators and on-site managers can master relevant operation standards easily.

First of all, complete pre-shift visual inspection work before each use. Operators should first check the appearance of the lithium battery pack, confirm there is no obvious crack, liquid leakage or outer shell deformation, check the battery connection terminals to ensure no loose, rust or foreign matter accumulation. Then check the whole vehicle running mechanism, confirm the tire wear degree is within the safe range, the lifting chain and fork structure have no abnormal deformation, and the brake, steering and lighting systems can respond sensitively after starting the vehicle. Do not start operation if any abnormal condition is found, and report to the management for professional inspection in time.

Secondly, master the correct lithium battery usage and maintenance specifications. Unlike traditional lead-acid batteries, lithium batteries do not need to be fully charged for a long time for activation, and operators can charge the equipment at any time during off-peak periods according to actual operation needs, but avoid long-term overcharge or complete over-discharge that drains the battery power to zero. Keep the surface of the battery pack dry and clean, do not rinse the battery core part with high-pressure water directly, and regularly clean the dust and sundries on the surface with dry soft cloth. If the forklift is out of use for more than 10 days, keep the battery power at 40% to 60% state, and park the vehicle in a cool, dry and ventilated environment away from high temperature and direct sunlight.

Third, arrange regular in-depth maintenance on a monthly or quarterly basis according to the actual operation frequency of the equipment. Check the tightness of all fastening bolts of the vehicle, check the wear of the transmission parts, and add appropriate amount of special lubricating oil for the specified parts. Test the whole vehicle protection system, confirm the fault prompt, overload protection and emergency power off function can work normally.

As Jianshu New Energy, we focus on providing professional support for BYD electric forklift users, and can provide targeted maintenance guidance, on-site inspection and related supporting services for different use scenarios. If you have any demand for lithium forklift maintenance consultation, you can contact us via email at [email protected], and our professional technical team will reply to you as soon as possible.