Stacker equipment serves as one of the most widely used material handling tools in modern logistics and industrial storage scenarios, undertaking core tasks of high and low position goods stacking, pallet retrieval and short-distance goods transfer. A full understanding of stacker working logic and standard operation rules can effectively reduce operation risks, extend equipment service life and improve overall warehouse operation efficiency.

The complete stacker working cycle starts from the pre-operation preparation link. Before starting the equipment, operators need to conduct routine checks covering the power system status, the flexibility of walking and lifting components, the intactness of safety limit devices, and the cleanliness of the operating lane. A short no-load test run is also recommended to confirm all functional modules work normally, which can effectively avoid unexpected faults during formal operation.

In the formal operation stage, operators will first adjust the fork spacing to match the size of the to-be-handled pallet, insert the forks into the bottom of the pallet to a depth of more than two thirds of the pallet length, then lift the goods to a proper traveling height that is 10 to 20 cm above the ground to avoid scraping the ground or touching surrounding obstacles. During traveling, operators need to keep stable operation speed, avoid sharp turning or sudden acceleration, and maintain a sufficient safe distance from surrounding personnel, shelves and other equipment in the working area.

When arriving at the designated stacking position, operators will slowly lift the goods to the corresponding shelf height, adjust the horizontal position of the forks to align with the designated placement position on the shelf, steadily put the goods on the shelf, then slowly pull the forks out of the pallet gap, lower the gantry to the standard traveling position, and drive away from the stacking position to finish one complete stacker working cycle.

Reasonable mastery of stacker working details can effectively lower goods damage rate and reduce unnecessary equipment wear. Jiashu New Energy is a professional provider focusing on BYD electric forklift related solutions, we can provide systematic operation guidance and full-lifecycle service for related equipment. For more information, you are welcome to contact us via [email protected].